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Direct Fired Fbc Fuel Fired Hot Air Generator

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Direct Fired Fbc Fuel Fired Hot Air Generator

Name: Direct Fired Fbc Fuel Fired Hot Air Generator
Brand: BALKRISHNA BOILERS PVT. LTD.
Price: 454000 INR
Availability: InStock

Price 454000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Direct Fired Fbc Fuel Fired Hot Air Generator Specification

Dimension (L*W*H)
Customized as per capacity

Engine Type
Single

Fuel Consumption
As per design/fuel type (coal/lignite/biomass)

Insulation
High temperature ceramic fibre insulation

Pressure
Standard atmospheric, customized on demand

Fuel Tank Capacity
Not applicable (solid fuel hopper)

Protection Class
IP54 or as specified

Product Type
Hot Gas Air Generator

Output Type
Hot Air (Direct fired)

Rated Power
As per model/capacity

Rated Voltage
415 V (for control systems, if equipped)

Starting Type
Manual/Automatic (based on system design)

Rated Frequency
50/60 Hertz (HZ)

Power Range
0.5 to 15 Million Kcal/hr or above (customized)

Noise Level
<85 dB(A) at 1 meter

Phase
Three Phase (for electrical parts, if equipped)

Color
Industrial blue/grey or as specified

Weight
As per model/capacity

Warranty
1 Year

Firing Mode
Direct fired

Fuel Types Supported
Coal, lignite, rice husk, biomass, agro waste

Safety Features
Overheat protection, FBC bed temperature control, flame monitoring

Usage
Textile, chemical, food, pharmaceutical, and other process industries

Heat Exchanger
Optional (Direct system does not require)

Automatic Operations
Optional PLC/automatic operation

Emission Control
Cyclone, bag filter, wet scrubber (optional)

Control Panel
Optional, with temperature and safety controls

Material of Construction
Mild Steel/Alloy steel (contact parts), insulation with ceramic fibre

Max. Outlet Air Temperature
up to 600C (customized)

Heating Source
Fluidized Bed Combustion (FBC)

Chimney
Provided as per emission norms

Air Flow Rate
As per model/requirement

Mounting Type
Horizontal

Combustion Efficiency
>85%

Direct Fired Fbc Fuel Fired Hot Air Generator Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID), Cheque

Supply Ability
7 Units Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Direct Fired Fbc Fuel Fired Hot Air Generator

The AIRPACK series, parallel multi pass direct Direct Fired Fbc Fuel Fired Hot Air Generator is engineered and fabricated with fuel elasticity in mind and can fire a variety of use saw dust, rice husk, crushed or pulverized coal, and any kind of free flow fuel. It also permits high and medium process temperatures without the functioning pressures. The Fuel feeding systems have an involuntary or mechanical threw screw feeders with A.C drive controlling.

Direct Fired Fbc Fuel Fired Hot Air Generator Features:

It is an high capacity heating system
It has a multi fuel selection option and it can include the following like: saw dust, rice husk, grinded or crushed coal, and any other type of free flow fuel
Rugged structure - due to its rough and strong structure, it needs very little or almost no maintenance which reduces the repair cost.
User-friendly systems.

Direct Fired Fbc Fuel Fired Hot Air Generator Operating Range:

Capacities: the capacity ranges from 0.4 million kcal per hr to 10.0 million kcal per hr
Temperature: the temperature can go up to 400 Degree C
Firing fuels: the firing fuel include the following kinds of fuels like; saw dust, rice husk, grinded coal, and any other kind of free flow fuel
Efficiency: its overall efficiency ranges from 95 % (+/-2%) on NCV

Advanced Fluidized Bed Combustion Technology

The system employs Fluidized Bed Combustion (FBC), which provides uniform temperature distribution, fuel versatility, and optimized combustion efficiency. This approach minimizes unburnt fuel and ensures consistent heat supply even with varied fuel types like coal, biomass, or agro waste. High efficiency and operational reliability make it an excellent fit for continuous process industries.

Designed for Industrial Flexibility

Our Hot Air Generator is crafted for a broad spectrum of industries, including textiles, chemicals, food processing, and pharmaceuticals. With customizable temperatures, air flow rates, and material specifications, it adapts seamlessly to specific workflow needs. Optional automation and advanced emission control options cater to diverse regulatory and operational demands.

Safety and Environmental Compliance

Integrated safety features, such as overheat protection, bed temperature control, and flame monitoring, provide robust operational security. Modular options for cyclone separators, bag filters, and wet scrubbers support stringent emission norms. The system's construction and insulation further ensure low heat loss and noise levels, maintaining a safe, compliant work environment.

FAQ's of Direct Fired Fbc Fuel Fired Hot Air Generator:

Q: How does the Direct Fired FBC Hot Air Generator achieve high combustion efficiency with various solid fuels?

A: By utilizing fluidized bed combustion (FBC) technology, this generator ensures thorough mixing of fuel and air, enhancing combustion and reducing unburnt particles. This results in combustion efficiencies of over 85%, regardless of whether you use coal, lignite, rice husk, biomass, or agro waste.

Q: What industries commonly use Direct Fired FBC Fuel Fired Hot Air Generators?

A: These generators are popular in textile, chemical, food, pharmaceutical, and diverse process industries that require large volumes of hot air with consistent temperature control and energy efficiency.

Q: When should I opt for a direct fired system instead of one with a heat exchanger?

A: Direct fired systems are ideal when your process can utilize hot air in direct contact with combustion gases. This design is simpler and more energy efficient, while heat exchangers are recommended only if technically required to separate air and combustion gases.

Q: Where can the generator be installed, and how is it mounted?

A: The generator is designed for horizontal mounting on industrial sites. Installation locations depend on process integration and emission control requirements. Dimensions and integration are customized to fit your facility and workflow.

Q: What processes are involved in controlling temperature and safety in the generator?

A: The system can be equipped with temperature and safety control panels that automatically monitor overheat conditions, FBC bed temperatures, and flame presence. If PLC automation is chosen, operations including start/stop and safety sequences are controlled electronically.

Q: How does the emission control system function, and what options are available?

A: Emission control is managed via integrated cyclone separators, bag filters, or optional wet scrubbers, all designed to meet local regulatory standards. The chimney is sized based on emission norms to minimize environmental impact.

Q: What are the key benefits of using this hot air generator over conventional systems?

A: This generator offers high thermal efficiency, support for multiple fuel types, robust safety mechanisms, customizable temperature and air flow, automation for minimal manual intervention, and comprehensive emission controls, making it a cost-effective, reliable, and environmentally friendly heating solution.

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